1 成型工藝 forming processing
開卷→整平→夾送、沖孔→成型→定尺、切斷→收料
Uncoiler-flatting-clampZ&punching-forming-POSTTTIONing&cutting-collection
2 設(shè)備性能 equipment capacity
可根據(jù)生產(chǎn)需要軋制個(gè)帶鋼寬度100mm≤§≤860mm多種規(guī)格的電纜橋架及其他結(jié)構(gòu)產(chǎn)品。
The production line can produce many types of cable rack and other machinery products according to producing requirement.(steel coil width 100mm≤§≤860mm)
在線沖孔時(shí)生產(chǎn)速度：2.5～5米/分鐘。
Line speed:2.5-5M/min
成型設(shè)備連續(xù)成型速度時(shí)：10～15米/分鐘。
Continuous forming speed:10-15M/min
板材料厚：1~2mm。Steel thickness:1-2mm
材質(zhì)要求：Q235冷軋板。Material :Q235
生產(chǎn)線分自動(dòng)和手動(dòng)兩種操作方式，可實(shí)現(xiàn)聯(lián)動(dòng)和分段運(yùn)轉(zhuǎn)作業(yè)。
The production line divide into two operations: automatic &handle. It can work with linkage and subsection .
3 設(shè)備主要組成 equipment structure
全套設(shè)備由開卷機(jī)、ML-900整平機(jī)、JF21-200沖床、沖模、伺服送料裝置、導(dǎo)向機(jī)架、成型主機(jī)、跟蹤切斷、定尺裝置、收料臺(tái)和電器控制等部件組成。
The whole equipment consists of uncoiler,ML-900 flatting device,JF-200punching,punching mould, servo-feeding device, guider, forming machine, cutting device, POSTTTIONing device, collection table and electrical control. etc
4 各部件的主要技術(shù)參數(shù) main part technical data
4.1 動(dòng)力開卷機(jī) uncoiler
材料寬度：1200mm steel width:860mm
材料重量：10000kg steel weight:5000kg
材料內(nèi)徑：460～510mm inner dia:460-510mm
材料外徑：1200mm outer dia:1200mm
驅(qū)動(dòng)功率：電機(jī)與減速機(jī)一體化，5.5KW變頻電機(jī)
Driver power: frequency conversion and reducer, 5.5KWfrequcncy conversion
結(jié)構(gòu)型式：懸臂內(nèi)漲支撐式，尾部手動(dòng)操作，氣動(dòng)壓料臂。
Structure type: operation by hand,
4.2 整平機(jī) flatting device
工作輥數(shù)：11輥，上4下5，另外2輥為夾送輥
Rollers:11 rollers,up4/down5.other rollers for clamping .
校平工作范圍：料厚1～2mm，板寬100～860mm
Work range: thickness 1-2mm,width100-860mm
驅(qū)動(dòng)功率：5.5kw變頻電機(jī) power:5.5kwfrequency conversion
減速機(jī)型號(hào)：ZQ250 type reducer
校平速度：3～10米/分鐘 flatting speed:3-10M/min
附帶上下加強(qiáng)托輪1對 parenthesis one pair of wheel
4.3 連續(xù)沖孔模具 continuous punching mould
模具數(shù)量： 6套
QTY: 6 sets.
沖模材質(zhì)：Cr12 淬火
Punching material:Cr12 Quenching
4.4 伺服送料裝置 servo-feeding device
多段式送料，內(nèi)存十組記憶功能excessive section type feeding, ten memory function
人機(jī)界面數(shù)控系統(tǒng)CNC control
采用三菱伺服馬達(dá)MITSUBISHI SERVO-MOTOR
4.5 托料架（用于緩沖段）feeding table (amortize)
滾筒式，兩端有軸承支撐，數(shù)量：3套，用于托料和儲(chǔ)料下限位。
Rollers type both sides have been supported by axletreesQTY:3 sets.
