“十年老店，完備售后，信譽信賴” 是專業(yè)塑膠原料供應商

本司貨源穩(wěn)定充足，發(fā)貨準時，交期和質量均有保障！
根據(jù)客戶要求，可提供塑膠原料相關報告。如：ROHS(SGS)報告，UL認證，材質證明及物質安全資料表（MSDS）！

價格合理,誠信經(jīng)營，可全國供貨（廣東省內(nèi) 免費送貨上門）。

歡迎來電咨詢7*24全天候服務熱線：13686017791 易小姐 QQ：335171600

PVC塑料注塑成型工藝過程分析

pvc也叫做硬PVC，它主要是氯乙烯單體經(jīng)過聚合反應之后而做成的一種無定形熱塑性樹脂，在通過添加一定的添加劑，例如穩(wěn)定劑、潤滑劑、填充劑等組合而成的一種產(chǎn)品。

除了用添加劑之外，還采用了與其它樹脂進行共混改性的相關辦法，使它更加具有明顯的實用價值。這些樹脂有CPVC、PE、abs、EVA、MBS等。

UPVC的熔體粘度較高，流動性較差，即使提高注射壓力以及熔體溫度，流動性的變化也較小大。此外，樹脂的成型溫度與熱分解溫度非常接近，可以進行成型的溫度范圍較窄，它是一種比較難于成型的材料。

1、塑料的處理

處于室溫24小時之后，吸水量如果是少于0.02%的話，就會形成無須烘干的情況。如過必須要進行干燥處理，可以放到60-70℃的熱氣爐3小時，或著80℃的干燥機大概1-1.5小時。

回收料最多可以用20%與新料進行混合，回收料的用量要看制品的最終用途而確定。濫用回收料可能會導致注塑工作失敗，不單是回收了的成分過多，更多的原因是因為物料經(jīng)過多次再加工處理。回收料每多回收一次質量會出現(xiàn)逐漸下降的狀況。

2、注塑機選用

UPVC因為熔體粘度較較大、所以分解較為容易，分解產(chǎn)物對于鐵有著較大的腐蝕作用，其注塑成型必須要用專用的塑化部件和溫控系統(tǒng)。

華美達在產(chǎn)品覆蓋的每一種鎖模力型號，都有專門的UPVC塑化注射系統(tǒng)，并配合UPVC管件產(chǎn)品抽芯的要求備有專用的安全門裝置。一般情況下只要注射量可以滿足重量要求，選用這一系列UPVC專用注塑裝置可以成型出高質量的產(chǎn)品。

3、模具及澆口設計

模具溫度可以設置為40℃。而且流道整個長度一定要短，直徑則要比較大，用來逐漸減小壓力損失以及保壓能傳遞到模腔。澆口越短越好，模切面一定要圓形，射嘴口的直徑最小是6mm，成圓錐形，內(nèi)角成5。

主流道的模切面也要圓形，與冷料井組合而成，通過切面半徑連接主流道和澆口，直徑可為7mm。

澆口應用切圓面形的半徑連接塑件，越短越好，模切面要順滑。

冷料井可防止半凝固的物料進入模腔，它的重要性常被忽略。

澆口的位置要正確，使物料在流道上順利流動，不會停留在尖角、碎片和金屬的痕跡里，以免出現(xiàn)壓縮或減壓的情況，應保持流道順滑流暢。

模具應用不銹鋼鑄造，鉻的含量至少13%，最好16%，洛氏硬度至少有55，硬鋼模具可經(jīng)鍍鉻處理，形成保護作用。

生產(chǎn)完后，應用溫和的堿液小心將模面清洗干凈后再噴上油質噴霧或硅質噴霧。

4、熔膠溫度

可用空射法度量，由185-205℃不等。從射出的物料光滑程度可得知UPVC的準確熔膠溫度。如物料在射出后粗糙不平，就證明物料并非均一(塑化不足)，表示所定的溫度太低;如射出后起泡沫并冒出大量煙霧，就表示溫度過高。

5、注射速度

射速要慢，否則過分剪切會使物料降質，利用UPVC生產(chǎn)極度光滑的厚壁制品時，應采用多級注塑模具填充速度。

6、螺桿轉速

應該進一步配合模塑周期而確定螺桿轉速。螺桿面速度不要超過0.15-0.2m/s

7、背壓

背壓可以達到150bar，當然數(shù)據(jù)是越低越好，常見的數(shù)值是5bar。

8、滯留時間

在200℃的溫度之下，機筒滯留時間大多不能超過5分鐘。當溫度是210℃，機筒滯留時間就不可以超過3分鐘。

以上就是UPVC塑料原料的注射成型工藝分析匯總，提醒大家的是在注射速度以及背壓方面需要的別注意。

部分型號部分物性表

EVA (ethylene vinyl acetate copolymer # /750/ TOSOH)
Use: other
Characteristic notes: good flexibility, weatherability, high definition, high elasticity, high crack (anti stress crack), high gloss, high impact resistance
Important parameters: density: 0.953 g/cm3
Manufacturer: Tung Cao Co., Ltd., Japan
EVA (ethylene vinyl acetate copolymer #) /CA-3730A/ Repsol of Spain
Use: Film
Characteristic notes: high solar radiation resistance and transmittance
Important parameters: melt flow rate: 0.4 g/10min density: 0.941 g/cm3 tensile strength: 23 MPa breaking elongation: 650%
Manufacturer: YPF of Spain
EVA (ethylene vinyl acetate copolymer #) /PA-410/ Repsol of Spain
Use: hot-melt
Characteristic notes: moderate low viscosity. Highly compatible adhesives and wax
Important parameters: melt flow rate: 150 g/10min density: 0.937 g/cm3 tensile strength: 7.8 MPa breaking elongation: 648% hardness: 30 thermal deformation temperature: 53 C
Manufacturer: YPF of Spain
EVA (ethylene vinyl acetate copolymer #) /PA-460/ Repsol of Spain
Use: hot-melt
Characteristic notes: a higher bond resin can be provided with more than 28%VA
Important parameters: melt flow rate: 25 g/10min density: 0.956 g/cm3 tensile strength: 6 MPa breaking elongation: 825% hardness: 74
Manufacturer: YPF of Spain
EVA (ethylene vinyl acetate copolymer # /UE662009/ Leander Basil)
Use: other
Characteristic notes: good processing performance and good adhesion
Important parameters: melt flow rate: 32 g/10min tensile strength: 8.96 MPa fracture elongation: 700% hardness: 30 VEKA softening point: 54 C embrittlement temperature: -76 C
Manufacturer: Liane Basel Industrial Corporation
EVA (ethylene vinyl acetate copolymer #) /H H6051/ Japan Dong Cao
Use: wire and cable material
Feature notes: good stickiness, solubility, and good weather resistance.
Important parameters: density: 0.97 g/cm3
Manufacturer: Tung Cao Co., Ltd., Japan
EVA (ethylene vinyl acetate copolymer #) /7440M/ Taiwan chemical fiber
Use: other
Characteristic notes: high elasticity, copolymer, cross linkable, good flexibility, high fluidity
Important parameters: melt flow rate: 4 g/10min density: 0.934 g/cm3, tensile strength: 14.7 MPa elongation at break: 700% bending modulus: 22.6 MPa hardness: 43 VEKA softening point: 70 C embrittlement temperature: -70 C
Manufacturer: Taiwan chemical fiber Limited by Share Ltd
EVA (ethylene vinyl acetate copolymer #) /RS-2817SB/ Japan Kuraray
Use: other
Characteristic notes: Low to No Water Absorption copolymer biodegradable medium water soluble medium viscosity
Important parameters:
Manufacturer: krei Co., Japan
EVA (ethylene vinyl acetate copolymer #) /V2510J/ Germany BASF
Use: other
Characteristic notes: impact resistance, good fluidity, ESCR and transparency
Important parameters: melt flow rate: 2.7 g/10min density: 0.9245 g/cm3
Manufacturer: German Basf Inc
EVA (ethylene vinyl acetate copolymer #) /V2520G/ Germany BASF
Use: Film
Characteristic notes: impact resistance, fluidity, ESCR, transparency
Important parameters: melt flow rate: 1.05 g/10min density: 0.9255 g/cm3
Manufacturer: German Basf Inc
EVA (ethylene vinyl acetate copolymer #) /V3510K/ Germany BASF
Use: other
Characteristic notes: good fluidity, good ESCR, good impact resistance, suitable for profile, sheet, etc.
Important parameters: melt flow rate: 4 g/10min density: 0.932 g/cm3
Manufacturer: German Basf Inc
EVA (ethylene vinyl acetate copolymer #) /V3910DX/ Germany BASF
Use: other
Characteristic notes: good transparency, good impact resistance and good cracking resistance to environmental stress
Important parameters: melt flow rate: 0.3 g/10min density: 0.932 g/cm3
Manufacturer: German Basf Inc
EVA (ethylene vinyl acetate copolymer #) /1153/ Korea China
Use: Film
Feature notes: excellent high speed processing, low thermal bonding temperature, excellent transparency, excellent adhesion to various plastic materials
Important parameters: melt flow rate: 12 g/10min density: 0.939 g/cm3, tensile strength: 13 MPa, elongation at break: 880% VEKA softening point: 65 C embrittlement temperature: -76 C, filler content: 15%.
Manufacturer: Korea Hwa comprehensive chemical company
EVA (ethylene vinyl acetate copolymer # polyolefin /D5010/ Singapore)
Use: other
Feature notes: good processing performance, good environmental stress and low temperature resistance.
Important parameters: melt flow rate: 70 g/10min density: 0.924 g/cm3 hardness: 58.8 embrittlement temperature: -75 C
Manufacturer: Singapore polyolefin Private Companies
EVA (ethylene vinyl acetate copolymer #) /H K502C/ Japan Dong Cao
Use: other
Characteristic notes: good adhesion, good weatherability and solvent resistance
Important parameters: density: 0.96 g/cm3
Manufacturer: Tung Cao Co., Ltd., Japan
EVA (ethylene vinyl acetate copolymer #) /H S102C/ Japan Dong Cao
Use: other
Characteristic notes: good adhesion, good weatherability and solvent resistance
Important parameters: density: 0.96 g/cm3
Manufacturer: Tung Cao Co., Ltd., Japan
EVA (ethylene vinyl acetate copolymer # polyolefin /MA-10/ Singapore)
Use: other
Feature notes: good color stability, transparency
Important parameters: melt flow rate: 40 g/10min density: 0.952 g/cm3, tensile strength: 5.9 MPa, elongation at break: 880% hardness: 18 VEKA softening point: 36 C embrittlement temperature: -50 C.
Manufacturer: Singapore polyolefin Private Companies
EVA (ethylene vinyl acetate copolymer # polyolefin /KA-40/ Singapore)
Use: other
Feature notes: good color stability, transparency