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1<\/b>、產品特點<\/span><\/span><\/b> <\/p>

本機主要利用巴氏殺菌，適用于啤酒、番茄醬等產品的殺菌、冷卻，還可作為單獨的冷卻設備使用。本機采用熱水循環(huán)噴淋殺菌，溫水預冷，冷水冷卻等多段式處理方式，殺菌溫度和時間任意可調，自動化程度高。本機由進出罐輸送帶機構、運轉網帶系統(tǒng)、機架、噴淋系統(tǒng)、水泵水箱、蒸汽加熱自動控制系統(tǒng)和主傳動機構電控箱組成。<\/span><\/span> <\/p>

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2<\/span><\/b>、設備原理<\/span><\/span><\/b> <\/p>

需要殺菌的實罐由進罐輸送帶輸入送到大網帶上，由網帶輸入到殺菌區(qū)對罐頭進行噴淋殺菌。殺菌采用蒸汽加熱的熱水噴淋殺菌**溫度可達<\/span>92<\/span>℃，殺菌溫度可由溫度自動控制儀任意設置，只要在參數設置欄中設置一組上限值與下限值，即可由自動控制系統(tǒng)全程自動控制。被加熱過的高溫水從殺菌機上部的噴淋水管中經噴頭噴出，噴頭使高溫水霧化噴出。完成殺菌后的實罐進入到預冷區(qū)預冷，預冷后再進入到冷卻區(qū)。冷卻后的出罐溫度一般保持在<\/span>32~35<\/span>℃，即能避免析出凝結水，又不致影響罐內液體的品質。<\/span><\/span> <\/p>

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3<\/span><\/b>、設備結構<\/span><\/span><\/b> <\/p>

殺菌機的鏈板采用<\/span>5997<\/span>型塑料網帶，由上海產減速機<\/span>0.55kw<\/span>驅動，電機變頻控制，網帶線速度可由調速電機任意控制及設定。機架采用不銹鋼矩型管，箱體采用<\/span>304<\/span>鋼板，箱體蓋四周采用水密封結構。電器采用進口氣動元件采用亞德克。<\/span><\/span> <\/p>

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4<\/span><\/b>、主要技術參數<\/span><\/span><\/b> <\/p>

1<\/span>）外形尺寸<\/span> <\/p>

     <\/span>a. <\/span>設備總長度：<\/span>17000mm<\/span>（不包括兩端瓶帶及操作臺）<\/span> <\/p>

     <\/span>b. <\/span>設備總寬度：<\/span>3600mm<\/span>（不包括瓶帶及外部管路）<\/span> <\/p>

     <\/span>c. <\/span>設備總高度：<\/span>1700mm<\/span>（不包括外部管路）<\/span> <\/p>

d. <\/span>設備輸送帶高度：<\/span>H=1200mm<\/span> <\/p>

2<\/span>）生產能力：額定值：<\/span>300<\/span>罐<\/span>/<\/span>分鐘<\/span> <\/p>

3<\/span>）包裝物高度：≤<\/span>200mm<\/span>。可通過物體的極限高度：≤<\/span>250mm<\/span> <\/p>

4<\/span>）總功率：<\/span>20.25KW<\/span> <\/p>

5<\/span>）控制電壓：直流<\/span>24<\/span>伏<\/span> <\/p>

6<\/span>）工作電壓：<\/span>380<\/span>伏<\/span> <\/p>

7<\/span>）自來水壓力：<\/span>2<\/span>～<\/span>4kgf/cm2 <\/span> <\/p>

8<\/span>）蒸汽壓力：<\/span>4<\/span>～<\/span>6kgf/cm2<\/span> <\/p>

9) <\/span>壓縮空氣壓力：<\/span>2<\/span>～<\/span>4kgf/cm2<\/span> <\/p>

10<\/span>）設備重量：<\/span>13.5<\/span>噸<\/span> <\/p>

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5<\/span><\/b>、主要配置：<\/span><\/span><\/b> <\/p>

主體框架材料：<\/span>304<\/span>不銹鋼<\/span> <\/p>

厚度：<\/span>3mm <\/span>（根據國標）<\/span> <\/p>

主傳動軸：<\/span>40<\/span>鋼<\/span> <\/p>

蒸汽管道：不銹鋼<\/span> <\/p>

主減速機：上海<\/span> <\/p>

輸送鏈網：美國原料<\/span> <\/p>

采用隧道式網帶連續(xù)輸送噴淋殺菌，主機采用變頻調速；<\/span> <\/p>

整機除網帶、主被動輪外均采用不銹鋼制作，表面亮化處理；<\/span> <\/p>

噴淋采用不銹鋼方管，水簾狀大面積噴淋，輸入式，拆卸清洗方便，殺菌無死角；<\/span> <\/p>

水泵采用中國南方特種泵業(yè)；<\/span> <\/p>

調節(jié)薄膜采用杭州富陽江南；<\/span> <\/p>

各溫區(qū)溫度自動控制，溫度顯示，溫差≤±<\/span>1<\/span>℃<\/span>，保持穩(wěn)定的PU<\/span>值；<\/span> <\/p>

PLC<\/span>、電器元件均采用進口；<\/span> <\/p>

耗水量：2.5<\/span>噸/<\/span>小時 ； 耗蒸汽量：1.2<\/span>噸/<\/span>小時；<\/span> <\/p>

壓縮空氣耗量：20m^{3<\/sup><\/span>/h <\/span>；<\/span> <\/p>}

共七個溫區(qū)；<\/span> <\/p>

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