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本系統用于將出窯冷卻后的磚塊進行碼垛自動打包成捆。<\/p>
自力包裝打捆機系統是磚塊經過燒結出窯冷卻后，由人工根據磚塊的尺寸按照一定形式要求在懸掛吊籃輸送線上進行單排碼放，碼放完成后，由推磚裝置將單排磚摞推到一號打捆工位上，利用推進裝置壓緊排齊后自動打捆機進行單排磚跺打捆；四個單排磚垛打捆完成后，由帶動力輥子輸送機將四個單排磚垛同時輸送到下線推磚工位上，下線推磚裝置動作，將四個單排磚垛推到二號打捆工位，進行單排磚垛的成垛打捆，此方向共打兩根（或一根）PET塑鋼帶；磚垛打捆完成后，在無動力輥筒輸送機上由下一個磚垛擠推到成品出料工位，由叉車取走直接上車或者到料場暫存。<\/p>
成品磚塊經過打捆后，可以減少裝車時間和勞動強度，磚塊在運輸及裝卸車過程中幾乎無破損，減少料場堆放面積，便于計數，客戶在使用過程中方便吊裝使用等。<\/p>
<\/p>
斷面隧道窯規格<\/span><\/span> <\/p><\/td> | 3.6M、<\/span>4.6M<\/span>、<\/span>6.9M<\/span><\/span><\/span> <\/p><\/td><\/tr> 適用磚塊<\/span><\/span> <\/p><\/td> 各類磚型<\/span><\/span> <\/p><\/td><\/tr> 每小時捆扎能力<\/span><\/span> <\/p><\/td> 2萬塊標磚<\/span><\/span><\/span> <\/p><\/td><\/tr> 設備裝機容量<\/span><\/span> <\/p><\/td> 25千伏安（<\/span>KVA<\/span>）<\/span><\/span><\/span> <\/p><\/td><\/tr> 每小時使用功率<\/span><\/span> <\/p><\/td> 20千瓦（<\/span>KW<\/span>）<\/span><\/span><\/span> <\/p><\/td><\/tr> 工作氣壓<\/span><\/span> <\/p><\/td> 0.6~0.8兆帕（<\/span>Mpa<\/span>）<\/span><\/span><\/span> <\/p><\/td><\/tr> 單垛耗氣量<\/span><\/span> <\/p><\/td> 10升（<\/span>L<\/span>）<\/span><\/span><\/span> <\/p><\/td><\/tr> 捆扎帶規格<\/span><\/span> <\/p><\/td> 寬度=15~16mm<\/span>、厚度<\/span>=0.<\/span><\/span>6<\/span>~<\/span>1<\/span>.<\/span>0<\/span>mm<\/span><\/span> <\/p><\/td><\/tr> 捆扎方式<\/span><\/span> <\/p><\/td> 側面捆扎（摩擦方式）<\/span><\/span> <\/p><\/td><\/tr> 捆扎速度<\/span><\/span> <\/p><\/td> 5<\/span>條/1<\/span>分鐘<\/span><\/span><\/span> <\/p><\/td><\/tr> 單垛打包數量<\/span><\/span> <\/p><\/td> 486<\/span>塊（標磚）<\/span><\/span> <\/p><\/td><\/tr> 單垛耗材費用<\/span><\/span> <\/p><\/td> 3.1<\/span>元<\/span>(常規帶<\/span>)<\/span>，<\/span>3.4<\/span>元<\/span>(<\/span>耐低溫帶<\/span>)<\/span><\/span><\/span> <\/p><\/td><\/tr><\/tbody><\/table> 1.技術參數<\/span> <\/p> 2. 設備主要機械配置清單<\/span> <\/p> 序號<\/span><\/span> <\/p><\/td> 項目<\/span><\/span> <\/p><\/td> 簡要<\/span>功能<\/span>說明<\/span><\/span> <\/p><\/td> 規格<\/span><\/span> <\/p><\/td> 單位<\/span><\/span> <\/p><\/td> 數量<\/span><\/span> <\/p><\/td><\/tr> 1<\/span><\/span> <\/p><\/td> 吊籃<\/span>懸掛碼垛<\/span>系統<\/span><\/span> <\/p><\/td> 人工碼垛到吊籃,由吊籃輸送到打包系統,同時推磚系統推入打包系統.<\/span><\/span> <\/p><\/td> 定制<\/span><\/span> <\/p><\/td> 臺<\/span><\/span> <\/p><\/td> 1<\/span><\/span> <\/p><\/td><\/tr> 2<\/span><\/span> <\/p><\/td> 液壓缸推動磚頭編組系統<\/span><\/span> <\/p><\/td> 將吊籃碼好的磚推入打包輸送平臺<\/span><\/span> <\/p><\/td> 定制<\/span><\/span> <\/p><\/td> 臺<\/span><\/span> <\/p><\/td> 1<\/span><\/span> <\/p><\/td><\/tr> 3<\/span><\/span> <\/p><\/td> 滾筒輸送線（包含無動力滾筒輸送線和動力滾筒輸送線兩部分）<\/span><\/span> <\/p><\/td> 自動化輸送磚頭，吊籃系統，全自動打包機有線的聯系起來<\/span><\/span> <\/p><\/td> 定制<\/span><\/span> <\/p><\/td> 套<\/span><\/span> <\/p><\/td> 1<\/span><\/span> <\/p><\/td><\/tr> 4<\/span><\/span> <\/p><\/td> 自動添加護<\/span>邊<\/span>帶<\/span>裝置（選配）<\/span><\/span> <\/p><\/td> 左右兩邊全自動添加PP護角裝置，保<\/span>護<\/span>PET帶<\/span><\/span> <\/p><\/td> 定制<\/span><\/span> <\/p><\/td> 套<\/span><\/span> <\/p><\/td> 2<\/span><\/span> <\/p><\/td><\/tr> 5<\/span><\/span> <\/p><\/td> 瑞力全自動<\/span>捆扎打包機<\/span><\/span> <\/p><\/td> 全自動<\/span>穿帶打捆做扣<\/span>，上下運動壓緊磚頭，機頭左右浮動等相關功能保證打包的可靠性<\/span><\/span> <\/p><\/td> 定制<\/span><\/span> <\/p><\/td> 臺<\/span><\/span> <\/p><\/td> 2<\/span><\/span> <\/p><\/td><\/tr> 6<\/span><\/span> <\/p><\/td> 自動熱熔切斷護<\/span>邊<\/span>帶<\/span>裝置<\/span><\/span> <\/p> （選配）<\/span><\/span> <\/p><\/td> 全自動熱熔切斷PP護角帶，安全可靠<\/span><\/span> <\/p><\/td> 定制<\/span><\/span> <\/p><\/td> 套<\/span><\/span> <\/p><\/td> 2<\/span><\/span> <\/p><\/td><\/tr> 7<\/span><\/span> <\/p><\/td> 液壓頂升90°轉向輸送<\/span>裝置<\/span><\/span> <\/p><\/td> 將橫向打好包的磚垛提升以便推入縱向打包系統<\/span><\/span> <\/p><\/td> 定制<\/span><\/span> <\/p><\/td> 套<\/span><\/span> <\/p><\/td> 1<\/span><\/span> <\/p><\/td><\/tr> 8<\/span><\/span> <\/p><\/td> 電氣控制柜<\/span><\/span> <\/p><\/td> 滿足客戶不同規格產品的設定和切換，操作簡單易上手，授權不同級別人員操作控制。<\/span><\/span> <\/p><\/td> 定制<\/span><\/span> <\/p><\/td> 套<\/span><\/span> <\/p><\/td> 1<\/span><\/span> <\/p><\/td><\/tr> 注：設備烤漆顏色請客戶提供色板，<\/span>自力包裝<\/span>標準烤漆顏色為<\/span>藍、黃<\/span>色<\/span><\/span> <\/p> <\/span><\/p> 自力包裝自動打捆機優點：簡單、快速、超可靠性<\/p> ZL3000S模塊化捆扎技術是在歐美發達**現有的捆扎技術上發展過來的，為磚塊行業的包裝應用帶來了更高的可靠性和實用性。是專為提高產能、降低停機時間并減少維修成本而設計的。<\/span><\/p> ZL3000S將湖南自力包裝**進的捆扎技術融入進磚塊行業簡單操作和維修的系統中，提升了整線的運行可靠性并為磚廠**減少停機時間，為磚廠創造更高的價值。<\/span><\/p> 獨特的側面式捆扎方式<\/p> 1：更大的產能<\/span><\/p> 將捆扎機頭從磚垛的頂部放到側面，由于機頭無需通過機架的移動靠向磚垛，會減少打帶時間。<\/p> 2：更好的安全性<\/span><\/p> 操作工人無需攜帶笨重的工具并攀到機架頂部處理捆扎機頭的問題，更換打包帶時也無需進入捆扎機工作區域。<\/p> 3：更好的包裝效果<\/span><\/p> 捆扎機頭在磚垛的側面，可以提供更大的拉力以便打包帶在磚垛表面形成更高并一致的拉緊保持力，這將更好的保持磚垛形狀的穩定性，防止叉車在顛簸的路面運輸時磚垛松弛并下垂。<\/p> 4：更加可靠<\/span><\/p> ZL3000S在磚垛側面做接口可以防止在磚垛堆疊時由于磚垛間滑動擠壓破壞接口造成斷帶。<\/span>ZL3000S<\/span>摩擦式接口提供優質的抗撕裂性能，即使在最大的沖擊力下依然很難被撕開。<\/span><\/p> 捆扎主體系統<\/p> <\/p><\/td><\/tr><\/tbody><\/table> <\/p><\/div>
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