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一、成型工藝 Roll forming craftwork
被動(dòng)動(dòng)放料——校平——伺服送料——連續(xù)沖孔——成型——定尺、切斷——收料臺(tái)
Passived-Decoiler --- Leveler --- servo Feeding machine --- Punching machine --- Forming machine --- Hydraulic cutting --- Collection table
二，生產(chǎn)產(chǎn)品： Products
三、江陰文華腳踏板冷彎機(jī)組性能 Unit performance
3.1 板材厚度：2.0㎜
The thickness of material sheet: 2.0㎜
板材寬度：250≤§≤450㎜
The width of material: 250≤§≤450㎜
3．2江陰文華全自動(dòng)鋼跳板設(shè)備生產(chǎn)線速度：0-8米/分鐘
Product speed: 0-8m/min
3．3生產(chǎn)占地面積：長30米X寬3米
Occupy groud area: length 30m xwidth 3m
3．4裝機(jī)總?cè)萘浚?/span>79kw
Total power: about 79kw
四、江陰文華鋼手板/鋼跳板/腳手板設(shè)備組成 Equipment structure
設(shè)備主要由被動(dòng)放料機(jī)、校平機(jī)、伺服送料機(jī)、連續(xù)性沖孔沖床、成型部分、液壓切斷部分、收料臺(tái)、電器控制柜等部件組成
It is composed of passived-decoiler, leveler, servo feeding machine, punching machine, roll forming machine, hydraulic cutting machine, collection table, electrical control system etc.
五、各主要部件技術(shù)參數(shù) Each part main parameter:
5、1被動(dòng)放料機(jī)：Passived Decoiler
5．1．1內(nèi)漲式，載重3T
Decoiler: decoiler, Inner expanding type, capacity:3T
5．1．2卷料內(nèi)徑：￠480~￠520mm，卷料外徑：≤1500mm
Inner diameter material roll: ￠480~￠520mm
Outter diameter material roll: ≤1500mm
For reference only
5、2校平機(jī) Leveler
驅(qū)動(dòng)力：5.5kw變頻電機(jī)
Motor: 5.5KW Frequency conversion motor
For reference only
5、3伺服送料機(jī) Servo Feeding machine
驅(qū)動(dòng)：2.2kw 伺服電機(jī)控制
Drive: 2.2 kw Servo motor
For reference only
5、4連續(xù)沖孔部分 Punching machine
5.4.1沖床：JF21-110
punching press: JF21-110
5.4.2最大沖載力：110噸
Maximum press: 110tons
5.4.3沖模材質(zhì)：Cr12MoV,淬火處理，硬度達(dá)到58-62°
Material of mould: Material:Cr12Mov, Quenching,Hardness:HRC58-62º
5.4.4 沖模數(shù)量：2套
Quantity of punching dies: 2 sets
5、5成型主機(jī) Forming machine
5、5、1機(jī)架：鑄鐵牌坊
Rack: cast iron frame,
5、5、2 成型道次：16架
Forming stations: 16 sets
5、5、3軋輥軸材質(zhì)40Cr，調(diào)質(zhì)
Material of bearing 40Cr, quenching treatment
5、5、4滾輪材質(zhì)：GCr15，整體淬火處理，硬度HRC56-62º
Material:GCr15, Quenching, Hardness:HRC58-62º
5、5、5電機(jī)功率：22kw變頻電機(jī)，ＺＱ500型減速機(jī)
Motor power: 22KW Frequency conversion motor ZQ500 reducer
5、5、9 .傳動(dòng)方式：每道次獨(dú)立齒輪分配箱傳動(dòng)
Drive type: every rack has one gear power distribution box.
For reference only
5．6液壓切斷部分 Hydraulic cutting
5、6、1液壓刀片切斷
Hydraulic pressure cutting with waste. Width of waste is width of cutting blade.
For reference only
5、6、2液壓泵站：5.5kw
Hydraulic pressure pump:5.5KW
For reference only
5、6、3刀片材質(zhì)：Cr12，淬火處理。
Material of cutting blade: Cr12, Quenching
5、6、4 切斷刀片數(shù)量：1 片
Hydraulic cutting quantity: 9 pieces
5、7電器控制：PLC控制 三菱
Electronic controlling: PLC Mistubishi
a. 整線采用PLC控制，液晶顯示觸摸屏，人機(jī)界面。實(shí)現(xiàn)人與PLC的交互。操作人員通過設(shè)定的程序自動(dòng)運(yùn)行（可編程控制）并對(duì)控制過程進(jìn)行監(jiān)控，實(shí)現(xiàn)操作人員控制生產(chǎn)線和修改控制參數(shù)，并可實(shí)時(shí)監(jiān)控設(shè)備運(yùn)行狀態(tài)，運(yùn)行參數(shù)和故障指示等。 制件長度數(shù)字設(shè)定，制件長度可調(diào)整。實(shí)時(shí)監(jiān)控設(shè)備運(yùn)行狀態(tài)和故障指示。
Full line is controlled by PLC control system with touch screen operation to achieve the human and PLC interactive. The operator can monitor the setting program (programmable control) and modify the parameter to control the line. Also can check the running status, parameter and error indication etc...
b. 操作方式有手動(dòng)/自動(dòng)兩種。具有手動(dòng)、自動(dòng)切換功能：在手動(dòng)狀態(tài)下，能進(jìn)行單機(jī)運(yùn)行，方便維修；在自動(dòng)狀態(tài)下，進(jìn)行全線生產(chǎn)運(yùn)行，順序啟動(dòng)；全線設(shè)有急停按鈕，易于處理緊急事故，保證設(shè)備和操作人員安全。
Operation type: manual /auto two type switch. In manual position: can run the each part of the machine. In auto position: can run the full line. The emergency stop ensures the safe of the equipment and operator.
c. 機(jī)旁設(shè)有手動(dòng)操作面板方便工人操作。
Machine side is equipped with the manual operation control panel for convenient worker to operate;
